When to get a solid state generator?

Technologies using high-frequency precision sources are increasingly used in modern industry. Zemat’s HF solid state generators are devices that provide stability and precision in processes requiring controlled energy delivery. Their application spans a variety of sectors where efficiency and repeatable results are essential.

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Optimisation of sealing processes

One of the key areas of use for these devices is high-frequency technology in synthetic material joining processes. If it is necessary to achieve durable and homogeneous connections without the use of adhesives, the use of a high-frequency generator based on LDMOS transistors can significantly improve the quality and repeatability of the process. This solution works particularly well in the production of demanding products such as blood bags, blood pressure cuffs, anti-bedsore mattresses, medical covers or technical components for the automotive industry. The stability of the operating parameters and the ability to adjust power and settings on an ongoing basis allow a high standard of processing to be maintained while increasing productivity. Solid state generators are available in the range of the Zemat Technology Group.

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Production of components requiring precision heating

Zemat’s high-frequency generators are used in processes requiring controlled delivery of electromagnetic energy to thermoplastic materials. The technology is based on the phenomenon of dielectric heating, which makes it possible to join plastics such as PVC, PU or PET quickly, locally and evenly. The use of solid state generators allows precise control of the sealing parameters, which is crucial in the production of components where quality, repeatability and tightness of the joints matter – for example, in the medical, advertising, packaging and automotive sectors. By adjusting the power and time parameters of the HF signal, it is possible to adapt the process to the specifics of the product and material, which affects the efficiency and reliability of the entire production cycle.

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Application in modern production processes

The high-frequency solid state generator can be used as a stand-alone HF energy source in the sealing of thermoplastic materials. The modern design of this type of equipment ensures high stability of operating parameters and precise power control, which translates into quality and repeatability of seals. Thanks to their compact design and advanced electronics, these generators are suitable for the demanding industrial environment, both in series and unit production. If the aim is to improve joint quality, reduce errors and increase control over the sealing process, the use of a stand-alone HF solid state generator is an effective and reliable solution. Zemat Technology Group offers solid state generators tailored to various industrial applications. 

Support in production requiring high impulse frequency

For industries where processes require the delivery of energy at a precise radio frequency, the use of a specialised high-frequency generator can significantly increase process efficiency and repeatability.

Zemat’s equipment is suitable for applications using a continuous high-power HF signal for efficient and stable sealing of thermoplastic materials. The technology is used, for example, in the production of PVC films, technical fabrics, flexible packaging or medical devices, where the tightness and durability of the joints are important. Their use significantly influences the quality, precision and reliability of industrial sealing processes.